| Hot Rolling |
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| The process of hot rolling takes a 9" slab and rolls it into a
3,500 foot coil of hot rolled sheet steel. |

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First, the slab is reheated in a furnace to 2,300 F for approximately
three hours.
Then the slab is gently removed using an automatic lift and placed
on a conveyor.
Automatic systems are used to make sure that the slab is handled
delicately - the process is so exacting that even the slightest
scratch could ruin the product (tolerance levels are very small
for the precision crafting demanded by the customer). |
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| From the furnace it is conveyed to a series of automated roughing
and finishing stands. This group of machines - which are over
a half mile long (!) - rolls the slab into sheet steel using tremendous
pressure. |
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| Jets of water remove surface scale as the steel moves through
the stands. |
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| Sensing devices continuously transmit the slab's width, thickness,
temperature, and roller pressure to a computer in the control
room. The computer makes minute adjustments to ensure correct
operation. |
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| In just four minutes, the 9" slab is rolled into a coil of sheet
steel a half a mile long, and as thin as a dime. |
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Hot rolled sheet is the ideal product for pipe and tubing, auto
parts, rail cars, and construction and agricultural equipment.
Other products - exposed auto body parts, appliances, office furniture,
electric motors, require smoother finish, more precise thickness,
and other mech. properties. This requires cold-rolled steel.
cold rolling
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